Dry Grinding by Means of Additively Manufactured Toric Grinding Pins

verfasst von
Michael Keitel, Berend Denkena, Benjamin Bergmann
Abstract

The dry grinding process is challenging due to the induced thermal loads into the workpiece, which leads to a reduction of the workpiece quality. One approach to reduce the thermal loads is to adjust the grinding tool geometry by inserting a porous structure for dry grinding. This porous structure can be implemented, for example, by additively manufactured grinding tools. For this purpose, the suitability of additively manufactured vitrified cubic boron nitride grinding tools for dry grinding of tempered AISI M3:2 was investigated and compared with conventionally manufactured grinding tools to investigate the possibility of reducing the high temperatures and to verify the advantage of additively manufactured grinding tools. For this the resulting topographies and residuals stress states as well as wear of the grinding tools were analyzed. Additively manufactured grinding tools generated constant surface roughnesses of below 1 µm as well as contant compressive residual stress states. These results were attributed to a continuous self-sharpening of the grinding tools, which was shown qualitatively and quantitatively on the basis of the tool surfaces. Additively manufactured grinding tools with a porous structure thus have the potential to increase the possibilities of dry grinding.

Organisationseinheit(en)
Institut für Fertigungstechnik und Werkzeugmaschinen
Typ
Artikel
Journal
International Journal of Precision Engineering and Manufacturing - Green Technology
Band
11
Seiten
381-390
Anzahl der Seiten
10
ISSN
2288-6206
Publikationsdatum
03.2024
Publikationsstatus
Veröffentlicht
Peer-reviewed
Ja
ASJC Scopus Sachgebiete
Erneuerbare Energien, Nachhaltigkeit und Umwelt, Allgemeine Materialwissenschaften, Maschinenbau, Wirtschaftsingenieurwesen und Fertigungstechnik, Technologie- und Innovationsmanagement
Ziele für nachhaltige Entwicklung
SDG 7 – Erschwingliche und saubere Energie, SDG 9 – Industrie, Innovation und Infrastruktur
Elektronische Version(en)
https://doi.org/10.1007/s40684-023-00548-x (Zugang: Offen)