Assessment of the ecological impact of metal additive repair and refurbishment using powder bed fusion by laser beam based on a multiple case study

verfasst von
Johanna Wurst, Nicola Viktoria Ganter, Tobias Ehlers, Jannik Alexander Schneider, Roland Lachmayer
Abstract

When a product has reached the end of its useful life, different strategies can be used to extend its lifespan. In additive manufacturing, two of these strategies are additive repair and refurbishment, which aim to recover or improve a product's properties and functionality. However, it is important to consider the potential negative ecological impacts of these end-of-life strategies and how they can be implemented in an environmentally sustainable way. To address this, a generic model based on life cycle impact assessments is developed to evaluate different demonstrators. Starting from technical process chains via the integration of process- and product-specific data, different demonstrators are evaluated and compared based on a model. This paper explores previous research on additive repair and remanufacturing processes and their ecological assessment. An assessment framework for MAR/R (metal additive repair/refurbishment) is presented, with a subsequent life cycle assessment (LCA) of four demonstrators. Proceeding from these results, recommendations for action are discussed for users as well as further scientific research. A result of this multi-case study is that environmental hotspots within the process chain are primarily material-dependent so the amount of metallic powder has a significant influence on the overall ecological impact. The paper concludes with recommendations for efficient use of additive repair and refurbishment.

Organisationseinheit(en)
Institut für Produktentwicklung und Gerätebau
Typ
Artikel
Journal
Journal of cleaner production
Band
423
ISSN
0959-6526
Publikationsdatum
15.10.2023
Publikationsstatus
Veröffentlicht
Peer-reviewed
Ja
ASJC Scopus Sachgebiete
Erneuerbare Energien, Nachhaltigkeit und Umwelt, Umweltwissenschaften (insg.), Strategie und Management, Wirtschaftsingenieurwesen und Fertigungstechnik
Ziele für nachhaltige Entwicklung
SDG 7 – Erschwingliche und saubere Energie, SDG 12 – Verantwortungsvoller Konsum und Produktion
Elektronische Version(en)
https://doi.org/10.1016/j.jclepro.2023.138630 (Zugang: Geschlossen)